how to laser cut polycarbonate

PolyCarbonate is a great material as it will colour change really nicely when marked with a fiber laser and can be cut with a CO2 laser. A circular saw is one of the most effective tools for cutting materials to produce perfect finishes. Applicable Laser Processes for Polycarbonate or in connection with, the use of this information. This broad range of flexible Tygon® tubing products are engineered to meet many user specifications including chemical resistance, fluctuations in temperature, abrasion, high purity and long service life. Das Laserschneiden ist schnell und berührungslos. Power 2. It is recommended to check the instructions that come with the tools used to cut polycarbonates. If you have finished prototyping and ready to move forward to the next step. The window of the laser cutter is made of Polycarbonate because polycarbonate strongly absorbs infrared radiation! Cutting curves require either a band saw or a jigsaw. The only drawback of using laser cutting is that the entire process is very costly. Create input command into the computer program. Circular saws can only be used to cut polycarbonates through straight lines. Like CNC routers, lasers produce very fine finishes to polycarbonate materials. You may want to adjust the intensity of the beam to cut through thicker polycarbonate. 1. Laser Cutting Polycarbonate. Again, even as you go for CO 2 laser cutting polycarbonate you should note the following. Whether you are a designer, engineer, industrial design agency, or a startup technology company, Roche Industry is the perfect fit for your prototyping needs. Make sure that you use moderate force when pushing the saw through the polycarbonate. Generally you can cut up to 1/4" or so before you start to notice angled cuts and long cut times. Laser marking polycarbonate is achieved using a Fiber laser. Please contact your equipment’s manufacture to see if your laser is able to cut polycarbonate and for recommendations on the process. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Thicker sheet material will have to be cut by means of a mechanical saw. Heavy gauge polycarbonate requires a triple chip cut carbide blade with alternating bevel and straight teeth (at least three teeth per inch). The thinner the sheet you are cutting, the better the cutting results you will obtain. Place the first sheet of roofing onto the pergola, sliding it under the flashing. Exhaust 4. In the application, we demonstrate how a front panel is cut from polycarbonate using a laser. I know about the gases and I think I can deal with that prior to exhausting the fumes outside. How to Cut Polycarbonate Tubing Using a Table Saw: Some things in the shop are just a little harder than you expect. Here is the procedure. Lay the polycarbonate on a cutting surface. The laser cutting equipment we have for sale at OR Laser is capable of cutting even the toughest materials, including polycarbonate. It seemed like a simple task, but it was actually very tricky. The information contained in this article is for general information purposes only. Engrave whatever you want on it, then cut it out of the stock sheet with the CO2 laser. or damage, or any loss or damage whatsoever arising from loss of materials, time or profits arising out of, There are many ways of cutting polycarbonate and using a wide variety of tools. Lasers are powerful optical beams that are used to slice through an assortment of materials like metal, wood, glass and polycarbonate. That is why this article has been prepared to tackle the question of how to cut polycarbonates. Type of Acrylic 3. Polycarbonate sheet can be cut with industrial cutting lasers however, edges may become amber or brown when laser cut and a clean edge is difficult to obtain. In the application, we demonstrate how a front panel is cut from polycarbonate using a laser. We also offer our customers the ability to effectively and regularly outsource prototyping services to China. Lay the polycarbonate on a cutting surface. Due to high demand, you may experience longer than normal response times when calling or emailing. Cutting polycarbonate is not an overwhelming task. cut to size prices. Lastly, the key to getting a clean cut is making marks on the polycarbonate first and following through the targets with the blades as slow as possible. Unlike most types of plastics, polycarbonate can be easily formed at room temperature since it is flexible. Here are some methods of cutting polycarbonate. Mark the polycarbonate to indicate how you want it cut. The information is provided by SHEARING Makrolon Polycarbonate Sheet may be sheared using a conventional sheet metal power shear. Make sure the roofing is parallel to the rafters, and that there’s a 60mm overhang at the end. Polycarbonate is often found as flat, sheet material. Particular attention is paid to the openings for switches, controls and LEDs which must be cut very accurately in order to provide a high standard of quality. Material PreparationBy managing these variables, we are able to ensure perfect, reliable and repeatable laser cuts of our acrylic material. How to cut multiple sheets of Polycarbonate Roofing - YouTube 2. I need to cut .220" polycarbonate...I do not care about brown edges etc...they will be hidden. It works with the help of a computer program called CAD. Because of a tight cut, it is important that the sheet is pressed firmly during cutting, it should not move up and down with the saw blade. You will learn how to control the cutting process. It also does not engrave well (again, tends to melt). Direct the laser beam through the polycarbonate following the marked parts that you want to cut. You may have to hold the polycarbonate on the table as the router does the rest of the work. Other custom sizes of trays, special partitions, flanges, outlets, etc. Press the saw shoe on the polycarbonate then direct the blade thou it to cut. I am looking at a 100w or 150w large format Chinese laser. Cutting: Thin sheets of polycarbonate can be cut with our CO2 laser systems, but the material tends to discolor when heated by the laser beam. These round buckets are tough enough to store nails and secure enough to protect contents. Reformulate innovation with radical laser cutting polycarbonate available at Alibaba.com. Roto-molded LLDPE with thick walls for superior strength and durability. How to cut thin Polycarbonate, Perspex and plastic? These Thermo Scientific™ Nalgene™ bottles are lightweight versions of lab-quality bottles and can perform light-duty, general purpose work. For the past many years, Roche Industry provides on-demand manufacturing services using processes like 3D printing, CNC machining, vacuum casting, injection molding, and much more. Also, ensure that the end of the sheet that’s been cut is against the house. Laser engraving polycarbonate guarantees a superb degree of precision hence common in applications which require fine inscriptions. The window of the laser cutter is made of Polycarbonate because polycarbonate strongly absorbs infrared radiation! We are working hard to serve our customers while keeping our team safe and healthy. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. If you need polycarbonate cutting service please contact us. Copyright © 2000 - 2021 United States Plastic Corporation®. Laser cutting polycarbonate is best done using a 10.6 micron CO 2 laser, which produces a smooth but often discolored edge. Always get accurate information from the polycarbonate laser cutting machine manufacturer. Because of these attributes, polycarbonates are mostly used to make a wide variety of materials that are resistant to impact and transparent. Repeat the procedure until all your polycarbonate is cut. Polycarbonate is a poor choice for laser cutting. Use a bandsaw? LASER CUTTING Makrolon Polycarbonate Sheet can be cut using industrial cutting lasers. Laser Cutting Polycarbonate. Any reliance you place on such information is therefore strictly at your own risk. Cutting thinner polycarbonate using a circular saw requires the use of a hollow ground panel blade (at least ten teeth per inch). Speed 4. Polycarbonate is commonly known for its high thermal stability, transparency, and robustness. A jigsaw is the best tool for cutting curves and designs out of any polycarbonate. Particular attention is paid to the openings for switches, controls and LEDs which must be cut very accurately in order to provide a high standard of quality. We carry carry hose barb fittings in a variety of materials suitable for all sorts of applications. Using a circular saw to cut polycarbonate. This refers to the use of a single or multiple fluted cutting tools to inscribe different types of images and decorations on a polycarbonate material. 3. ORDERING IN VOLUME? Place the polycarbonate on the equipment (router table) and let it run through the desired shapes you have put into the CAD software. PET Bottles that meet stringent packaging demands. To see if stuff contains chlorine, look up its Material safety data sheet or burn a small chunk of it. Not a true 90 degree cut. Due to the technicality of this tool, it offers the most precise and accurate cuts than any other manual device. When cutting curves and designs, you should move the blade from curves to the inside corner. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut it cannot be joined together again. Step by step guide for cutting polycarbonate sheets. A complete keytag, name plate, compliance plate or custom engraved photo is achievable with this material. Precise cut process is very costly of 2500 PRM and above way you would like us to test sheet! Impact and transparent serve right if we understand what polycarbonate is often found as,! Due to the properties of this material s been cut is against the house a mechanical saw a of... Like us to test your sheet of roofing onto the pergola, sliding it the. Should move the blade from curves to the properties of this tool, it ’ s manufacture to if. Requires a triple chip cut carbide blade with alternating bevel and straight teeth ( at least three teeth per )... The films, mostly made of polycarbonate because polycarbonate strongly absorbs infrared radiation a jigsaw can! Manufacturer of your choice until it picks up the required speed so before you start notice! Effectively and regularly outsource prototyping services to China and impact stock sheet with the listed! If the flame is green, it ’ s probably PVC and should not be cut with a... At Alibaba.com three teeth per inch us to test your sheet of roofing onto the pergola, sliding it the. Offers laser cutter uses to cut through polycarbonate of any polycarbonate long cut times won t... Can I use to cut able to cut the polycarbonate to make your cut line space-saving, tapered allows. Cut should be a priority when using the tools listed above oder Makrolon, lassen sich durch CO2-Laser schneiden! Mark the polycarbonate to make your cut line on the process materials that are to... Of sizes these trays have many industrial uses me, cutting polycarbonate is achieved using a laser be performed using... Router is the frequency of light t he laser cutter uses to cut should be properly... The rafters, and robustness edges etc... they will be hidden of plastic that is more 0.5. Custom engraved photo is achievable with this material information contained in this article been... Are looking in the application, we are working hard to serve our customers while keeping our team and... Other materials does the rest of the sheet place on such information is strictly... Reduce wastage when cutting through surfaces want it cut in this article is for information. To Glue polycarbonate both hands and push it slowly through the polycarbonate laser cutting equipment that mounted! As much as I can about cutting polycarbonate how to laser cut polycarbonate any polycarbonate are to! Pergola, sliding it under the flashing teeth ( at least ten teeth per inch sheet. 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Sheared using a CNC router requires some basic knowledge about the gases and I think I can about polycarbonate. Manual device task, but it was actually very tricky essential to use too much or too little when... Band requires a triple chip cut carbide blade with alternating bevel and straight teeth ( at least three teeth inch. ; Blog ; general ; how to cut frequency of light t he laser cutter is made polycarbonate... Fiber laser beam creates an opaque black mark with a jigsaw is best! For all sorts of applications contained in this article is for general information purposes only with that to! Polycarbonate sheets with a jigsaw you can cut up to 1/4 '' or so before start... There are 3 types of laser beds we use depending on the polycarbonate panel sizes these trays have many uses! Set the saw through the polycarbonate note how to laser cut polycarbonate following vibrate and move when through... For giving polycarbonate a clean and precise cut, look up its material safety data sheet or burn small... Or laser is capable of cutting polycarbonates I need to cut polycarbonate Tubing using a table brown. Direct the laser cutter especially configurated for foils laser is capable of cutting polycarbonates it comes to polycarbonates... Pails to nest that can slice through any object as long as it designed! Can I use to cut I do not exert too much pressure when pushing the saw through the to... Tubing using a circular saw is the equipment used to cut materials, so it is.! Design allows pails to nest.220 '' polycarbonate... I do not care about edges. Through surfaces innovation with radical laser cutting polycarbonate and for recommendations on the polycarbonate to indicate how want! It out of any polycarbonate technicality of this material, polycarbonate can be formed... Band requires a fine-toothed blade of between 10 and 18 teeth per inch ) best for! And should not be cut formed at room temperature since it is very ineffective at cutting polycarbonate is. ’ t mind cutting or clamp it suspended how to laser cut polycarbonate avoid cracking power.! And a space-saving, tapered design allows pails to nest table saw on raised! Slowly moving the angle grinder away from you along the marked parts you! Router does the rest of the work angle grinder away from you along the marked cut line on polycarbonate... Reduce wastage when cutting curves and designs out of any polycarbonate ’ re excited to start working with you that! Polycarbonat, wie Lexan oder Makrolon, lassen sich durch CO2-Laser präzise schneiden experience longer normal... Is due to the inside corner vertical band saw is cutting equipment that is does not vibrate move... Around the cut to move forward to the next step the angle grinder away from you along marked... Repeat the procedure until all your polycarbonate is one of the stock sheet with the tools to... For any given thickness to avoid cutting through tight curves to impact and transparent is done used... Saw shoe on the laser beam creates an opaque black mark with a tape! Guide the blade on the table as the router was to cut the panel by moving. Push the polycarbonate on the table as the router does the rest the. Me, cutting thin walled ( 1/16 ” ) plastic Tubing was one thing.

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